The SCALEUP program supports the scaling of disruptive new technologies across the full spectrum of energy applications, ensuring that strategic U.S. energy innovations are well-positioned for commercial deployment and investment from the private sector. Niron’s project was selected by ARPA-E from a competitive pool of energy industry applicants to support the commercialization of its Clean Earth Magnets. The project will expand Niron’s current capacity to sample to customers, accelerating the prototyping and qualification of Clean Earth Magnets in commercial products.
“This SCALEUP grant accelerates our trajectory,” said Andy Blackburn, CEO of Niron Magnetics. “Scaling up key manufacturing processes, increasing prototyping capacity, and partnering with world class device manufacturers work in concert to pull in the schedule for full-scale production.”
Powerful permanent magnets are necessary components of electric vehicle motors, wind turbines, efficient industrial motors, and many other modern technologies essential to the clean energy transition. Today, these magnets rely on rare earth elements. However, rare earth extraction can be environmentally destructive and the supply concentration poses geopolitical and sourcing risk, as 92% of rare earth magnet production is in China. With demand expected to triple by 2035, shortages and price increases are also forecasted.
Niron’s Clean Earth Magnet is a permanent magnet completely free of rare earth elements. Clean Earth Magnets are made from Iron Nitride using widely available commodity raw materials. The result is a powerful, domestically manufacturable, clean material to enable the clean energy transition and ensure supply for all magnet users. At full-scale, just two Niron manufacturing facilities have the potential to enable to 167% of the White House’s 2030 annual electric vehicle goal, or 103% of its 2030 offshore wind goal.
Six leading global manufacturers of devices that rely on magnets have partnered with Niron on the SCALEUP project, spanning various end-use industries. These commercial partners represent the customer perspective, ensuring that Niron’s SCALEUP project meets procurement requirements and feeds into the prototyping and testing programs that precede commercial production. Commercial partners on the project include:
“As suppliers of the most demanding audio brands worldwide, we’re always at the forefront of innovation,” said Phil McPhee, VP of Professional Audio & Video at Tymphany. “Niron’s Clean Earth Magnet technology presents an opportunity to take advantage of materials science innovation to offer differentiated environmental sustainability in a speaker driver.”
To learn more about Niron Magnetics and its Clean Earth Magnet technology, please visit https://nironmagnetics.com/.
About Niron Magnetics
Niron Magnetics is developing the world’s first advanced manufacturing process for the mass production of permanent magnets powered by its breakthrough material formulation. Niron’s proprietary Clean Earth Magnet® technology based on Iron Nitride enables magnets that possess inherently higher magnetization, can be produced at a lower cost compared to today’s rare earth magnets, and will enable a revolution in the design of new electric motors and generators. Niron is part of many innovative design partnerships, including a U.S. Department of Energy funded project that aims to develop more cost effective and sustainable drivetrains for electric vehicles. For more information on Niron Magnetics and its technology, please visit https://www.nironmagnetics.com/.